Rubber-coated wheels and rollers for industrial use
Rubber-coated wheels and rollers for various industrial sectors
Rubber-coated wheels, rollers, and other parts are much better protected against corrosion, erosion, chemical exposure, and mechanical wear. The secret lies in the protective rubber layer that is applied to the substrate material of the specific product. Rubber coating is a specialized process that requires not only experience and professional training but also the necessary material, technical, and spatial equipment.
Typically, materials used involve various combinations of natural and synthetic rubber, depending on the specific part’s characteristics and the customer’s requirements for particular properties of the rubber-coated part, such as hardness, temperature resistance, etc.
Rubber-coated wheels and their applications
At Lusik Trade, we focus on rubber-coated wheels, rollers, and cylinders that have various applications and specific requirements. We coat parts that are used in many industrial sectors.
These include engineering (machine manufacturing), steelmaking (metal and steel production), paper production (manufacturing of paper and paper products), the textile industry (production of textile products), mining and extraction industries (processing of mineral resources), glassmaking (production of glass products), the electrical industry (electricity production, as well as electronic components), the food industry (food processing), the chemical industry (processing of rubber, plastics, and oil), waste management (waste separation, water treatment), and construction (manufacturing and processing of construction materials). It is clear that rubber-coated wheels are an integral part of modern industrial processes.
Rubber-coated wheels and rollers are standard components in packaging machines and lines, roller and belt conveyors, and applications that require the use of silicone.
Custom rubber-coated wheels
Rubber coating involves the vulcanization of rubber in a vulcanization oven/kettle at specific temperatures and pressures, which modify the vulcanization compound. This compound is then applied to the product, resulting in rubber-coated wheels, rollers, and other products that meet the required durability, longevity, and other functional parameters, ensuring minimal wear, long life, and flawless performance.
The production of rubber-coated wheels (as well as the rubber coating of metal parts) involves sophisticated technologies and processes that guarantee high quality and precision. The process begins with thorough surface preparation of the wheels, which is then coated with a rubber layer. This step is critical to ensure a strong bond between the metal and the rubber. The vulcanization of the rubber occurs at specific temperatures and pressures, ensuring optimal physical and mechanical properties of the final product. The result is rubber-coated wheels that meet the most demanding requirements for durability and functionality.
Rubber-coated wheels for demanding conditions
From the above, it is clear that rubber-coated wheels are an ideal solution for industrial sectors where parts in various machines and equipment are exposed to demanding conditions. Thanks to the protective rubber coating, they can withstand corrosion, mechanical wear, chemicals, and extreme temperatures. Rubber-coated wheels are invaluable in environments where high durability and reliability are required.
Economic and environmental benefits of rubber-coated wheels
Rubber-coated wheels offer not only technical benefits but also economic and environmental advantages. Their long lifespan and durability reduce the need for frequent replacements, contributing to lower operating costs and less waste. The vulcanized rubber used in the production of these wheels is resistant to aging and wear, ensuring consistent quality and performance even after long-term use. Additionally, modern manufacturing processes allow for minimizing the environmental footprint of the rubber coating process, thereby contributing to a more sustainable industry.
Custom rubber-coated wheels for specific needs
At LUSIK TRADE, we offer rubber-coated wheels tailored to the specific needs of our clients. We understand that each industry has its unique requirements, so we produce wheels in various sizes, hardness levels, and with different properties. Our experts work closely with you to design and manufacture wheels that fit seamlessly into your production processes and meet all technical specifications. Whether you need rubber-coated wheels for conveyor systems, packaging lines, or special applications, we are ready to deliver a custom solution.
At Lusik Trade, we prioritize precision and detailed craftsmanship, preceded by thorough design. We manufacture rubber-coated wheels, rollers, and other parts in various dimensions to ensure that the final products perfectly integrate into your projects. We are not intimidated by any, even the most atypical, solutions.
We constantly innovate our processes and technologies to offer even better rubber-coated wheels. Our investment in state-of-the-art equipment and research allows us to develop products that meet the highest standards of quality and performance (whether it’s wheel coating, roller coating, or other objects). Our rubber-coated wheels are designed to provide maximum durability and efficiency in any conditions. Whether you need wheels for specific industrial applications or are looking for a custom solution, our advanced technologies ensure you get the best results.
Join our satisfied clients today.